Tanvir Nickel Alloys, located in Cairo, Egypt, stands out as a top-notch manufacturer and supplier of high-quality Monel Flanges, tailored to meet a variety of industrial demands. Known for their precision engineering and robust construction, these flanges are built to endure extreme conditions, including high pressure, temperature fluctuations, and corrosive environments. By utilizing cutting-edge manufacturing techniques and rigorous quality control, Tanvir Nickel Alloys guarantees consistent performance and reliability in every product they offer. They serve a range of industries, such as chemical processing, marine, oil and gas, and power generation, with a commitment to delivering flanges that not only meet international standards but also cater to specific customer needs, blending durability with efficiency.
Monel Flanges are primarily made up of nickel (around 63%) and copper (roughly 28–34%), along with trace amounts of iron, manganese, and other elements. This unique composition grants them exceptional resistance to corrosion from acids, alkalis, and seawater. On a mechanical level, Monel Flanges boast high tensile strength, impressive toughness, and remarkable fatigue resistance. They maintain their structural integrity even under extreme temperatures and pressures, making them perfect for demanding industrial settings. The material’s workability allows for precise fabrication while preserving strength, ensuring dependable performance and longevity, even in harsh, corrosive, and high-stress situations.
| Specifications | Monel 400 Flanges |
|---|---|
| Methods Of Forging | Casting Forging Rolling Cutting |
| DIN Standard | PN6/ PN10/ PN16/ PN25/ PN40/ PN64 |
| Equipment | Pushing Machine Press machine electric bevelling machine |
| Class | Class 150 to 2500. PN 2.5 to PN 250. |
| Use In | Marine & dredging Sanitation Process Instrumentation Oil and Gas Petrochemical/ Refinery/Chemical Power etc. |
| Manufacturing Productivity | 600 ton per month |
| JIS Standard | 5K/ 10K/ 16K 20K/ 30K/ 40K/ 63K |
| Size | 1/2” to 24” (customized diameters: up to 60”.) |
| Face Type | RF (Raised Face), RTJ (Ring Type Joint) |
| EN Standard | 6Bar/ 10Bar/ 16Bar/ 25Bar/ 40Bar |
| Supporting Material For Flanges | Gasket/ Ring Joint/ Flanges Bolts |
| Testing | Hydrostatic testing machine Magnetic particle detector Direct-reading Spectrograph UI trasonic flaw detector |
| Grade | C | Mn | Si | Cu | S | Ti | Ni | Al | Fe |
| Monel 400 | 0.3 max | 2.0 max | 0.5 max | 28.0 – 34.0 | 0.02 max | – | 63.0 min | 0.50 max | 1.0 – 2.5 |
| Temp° F | Tensile (psi) | .2% Yield (psi) | Elongation in 2” % |
|---|---|---|---|
| 70 | 110,600 | 54,900 | 44 |
| 1000 | 89,000 | 35,600 | 49 |
| 1200 | 83,000 | 35,400 | 54 |
| 1400 | 67,000 | 34,400 | 53 |
| 1600 | 45,000 | 28,200 | 58 |
At Tanvir Nickel Alloys, we take pride in being the largest supplier, exporter, and manufacturer of Monel Flanges in Cairo, Egypt, providing cutting-edge solutions for all your piping needs. Our state-of-the-art production plants are strategically located in the Egypt, allowing us to maintain a vast inventory of over 16,000 tons of premium-quality materials readily available in stock. We are dedicated to delivering superior products and services, ensuring reliability and excellence for our global clientele.
Contact us to get a quick quote for your requirement.
Monel Flanges are widely utilized in industries where corrosion resistance and strength are paramount. They find applications in chemical and petrochemical plants, seawater and desalination systems, marine engineering, oil and gas pipelines, and power generation facilities. Their ability to resist acids, alkalis, and saline environments makes them ideal for managing aggressive fluids and high-pressure systems. Additionally, Monel Flanges are commonly used in heat exchangers, pumps, valves, and condensers, ensuring leak-free and durable connections. By offering both reliability and longevity, these flanges play a crucial role in helping industries thrive.
